Machine no.:
5259
Roads:
X = 8000 mm
Y = 2100 mm
Z = 1300 mm
Control:
HEIDENHAIN iTNC530
Construction year:
2008
X-travel
8.000 mm
Y-travel
2.100 mm
Z-travel
1.300 mm
control
HEIDENHAIN iTNC530
condition
very good (second-hand)
tool taper
SK 50 DIN 69871
UNIVERSAL MACHININGCENTRE SHW-POWERSPEED 5
Mc-Nr. 5259
Maschine with travels:
Machine table horizontal-longitudinal X = 8.000 mm
Spindle stock slide vertical Y = 2.100 mm
Spindle headstock horizontal-crossel Z = 1.300 mm
MACHINE COLUM WITH INTEGRATED LONGITUDINAL SUPPORT
New steel fabricated construction with RUE slideways in Y-axis.
Protection against chips and coolant by steel covers.
Slide way width in Y: 900 mm.
SPINDLE HEADSTOCK SLIDE
New cast iron construction with electric counterweight.
RUE slide way system
MACHINE BED
Compact fabricated construction with screw-on type
hardened compact antifriction slideways, steel covers.
Slide way width of 1000 mm combined with compact
antifriction slideways guarantee highest precision
SHW DUO DRIVE
Drive motors through 2 recirculating ball lead screws
with independent drive motors, measuring systems and
CNC axes. This results in an absolute longterm high dynamic
movement of the headstock.
INDIVIDUAL DIGITAL FEED DRIVES
for contour true operation via AC-motors with constant torque,
feed and rapid traverses variable from:
X + Y + Z-axis 2 –30.000 mm/min, rate of acceleration for all axes up to 3,5 m/sec²
HEADSTOCK WITH UNIVERSAL MILLING HEAD
– in cast design consisting of:
– Milling head adaptor, can be indexed automatically 360 x 1°
– Milling head, can be swivelled automatically 180 x 1°
– 64.800 positions (full degree) can be selected and additionally
– programmed and activated via the cnc control
– Spindle taper SK 50 DIN 69871
– The spindle is equipped with a hydromechanically operated
– rapid tool clamping system
– Tool clamping force: 20 kN
– Main power from a frequency controlled, liquid cooled AC-
drive
– Speed range 36 – 4.000 rpm (6.000 1/min at 20% duty)
According to diagramm E741.0417.183
OPERATORS PLATFORM WITH INTEGRATED CNC CONTROL PANEL
travelling in X-direction, arranged next to the column of the machine, safety doors
with window.
CENTRAL CONTROLSYSTEM
via integrated CNC and operating panel, mounted in
operators platform
CNC-CONTROL HEIDENHAIN iTNC 530
as per enclosed description
MEASURING SYSTEMS
direct measuring systems for all linear axes for high precision operation
ELECTRICAL EQUIPMENT
according to EN 60204, VBG 4 for 400/230V (±10%) 3 phases, 50 cycles,
control voltage 24 V. Total power approx. 65 kVA, 95 A.
The separate control cabinet contains the electronic drive units for main and feed motors, the programmable interface for control and the switch gears for additional equipment. Protective system of control cabinet and feed motors IP 54. Machine and control cabinet are connected via plug connectors, distance according to cable length of 5 m.
Cable installed in cable duct provided on site as per foundation layout.
LUBRICATION,
Guideways: central pulse lubrication
Milling spindle: permanent grease lubrication
CHIP CONVEYOR
disposal width approx. mm 350
disposal height approx. mm 1250
for travel X = mm 8.000
COOLANT UNIT
for coolant supply via spray ring, switchable to internal coolant supply for tools DIN 69871-AD,
adjustable pressure, volume control via bypass valve, switchable in 2 stages by CNC-control.
Pump capacity: 32 l/min at max. 16 bar
Coolant container, content 1.500 l
SECOND OPERATOR PANEL IN FRONT OF THE MACHINE
WITH HIGH CONTROL PANEL CONSOLE
with increased pivoting radius for a flexible handling of the machine.
AIR THRU SPINDLE
Switchable between coolant and air thru spindle.
OPERATION MODE 3+4
Limited operation with opened doors (only for start –up of new components)
HAND HELD CONTROL TERMINAL HR 410
switchable in 3 axes (switchable in 5 axes with corresponding machine configuration,
but not for the axes of the universal head)
AUTOMATIC TOOL CHANGER
– Chain magazine for 90 tools
– Max tool diameter with magazine fully loaded 125 mm
– Max tool diameter with 2 adjacent free
tool pockets 250 mm
– Max. tool length 400 mm
– Max. tool weight 25 kg
– Max. tool load momentum 40 Nm
– Taper SK50 DIN 69871
– Spindle position during tool change horizontal
– Fixed position coding
– Air pressure for blowing out of spindle for each tool change
RADIO WAVE PROBE
(3D, signal transmission via radio signals)
To be loaded automatically to determine position
of component and 0-point with spindle in horizontal
and vertical position.
(Further measuring cycles depends on cnc system).
SHUTTLE MACHINING
for 3 working ranges (working range left, working range right and
working range complete)
The programme for each working range can be
executed automatically, whichever sequence is required
SIMPLE SPLASH GUARD
consisting of a splash guard wall, manually movable, arranged at the longitudinal side of the clamping plate
Basic price for X = 8.000 mm
CLAMPING PLATE
incl. adjustment levelling units with T-slots 22 H12, DIN 650
slot distance 160 mm, clamping surface accuracy grade 1, DIN 876
Dimensions: Length 9.000 mm, width 1.500 mm
POWER SUPPLIES
400 V, 3 phase, 50 Hz, 65 kVA, 160 A.
Air pressure 4 – 6 bar (filter pressure control with manometer and condensation separator
on the machine, thread size G ¼)
Surrounding of machine to be safeguarded by user.
Adaptor plates for the return flow of chip and coolant are not included.
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