Machine no.:
4405
Roads:
X = 3,000 mm
Y = 1,300 mm
Z = 1,300 mm
Control:
HEIDENHAIN TNC 640
Construction year:
2021
X-travel
3,000 mm
Y-travel
1,300 mm
Z-travel
1,300 mm
control
HEIDENHAIN TNC 640
condition
almost new
tool taper
SK 50 BIG-PLUS
Used machine UniSpeed 3000 with machine no.: 4405, year of manufacture: 2021
TRAVELWAYS OF THE UniSpeed 3000
Horizontal machine column X = 3,000 mm
Vertical headstock slide Y = 1,300 mm
Headstock horizontal-transverse Z = 1,300 mm
DRIVE SYSTEM
Drive of the X, Y and Z axes by means of digital feed drives for
contour-accurate work with constant torque.
– Feed rate / rapid traverse in all axes 2-30,000 mm/min
– Acceleration values in all axes 2 m/s²
– Drive of the X-axis via a ball screw Ø80 mm
– Y-axis drive via a Ø63 mm ball screw in conjunction with a hydraulic counterbalance
with hydraulic weight compensation
– Drive of the Z-axis via a ball screw Ø63 m
SAFETY GLASS VIEWING WINDOW DESIGN
The viewing windows of the front angled sliding door and the side pedestrian
access door are made of safety glass.
The side of the panel facing the
side of the pane (glass) facing the working area guarantees greater resistance to
the polycarbonate pane, ensures greater resistance to the effects of
cooling lubricant emulsion and swarf.
ELECTRIC DOOR DRIVE
The counter-opening angled sliding doors of the UniSpeed are equipped with an
electric drive.
The doors are opened/closed by means of
buttons on the control panel.
To close the doors, 2 buttons must be pressed and held down.
pressed.
The doors can also be opened under program control
program-controlled, provided the local conditions rule out the risk of crushing.
It is not possible to open the doors manually.
MAIN DRIVE
Driven by a frequency-controlled, liquid-cooled AC motor.
The
power is transmitted directly to the milling head without an intermediate gearbox.
gearbox.
– 32 kW drive power at 100% duty cycle
– 44 kW drive power at 40 % ED
MAIN DRIVE UP TO 6,000 rpm
– Speed from 10 to a maximum of 6,000 rpm
– Torque 637 Nm at 100% ED
– Torque 875 Nm at 40 % ED
– According to wiring diagram E 741.0532.186
ORTHOGONAL MILLING HEAD (C-AXIS STEPPED)
4.25.1 pcs
AUTOMATIC UNIVERSAL MILLING HEAD
IN ORTHOGONAL DESIGN
– Liquid-cooled milling head
– Cast construction made of GGG 60
– Axes can be swivelled automatically
– Swivelling range of the milling head holder (C-axis) infinitely variable ± 180°
– C-axis drive via direct drive built into the headstock
– Swivelling range of the milling head (A-axis) ± 90° in degrees
– Indexing of the A-axis via face gearing with
partial accuracy ±3 sec
– The resulting positions can be programmed via the CNC control
can be programmed
– Milling head with maintenance-friendly half-shell technology
– Low interference contour due to compact design and completely
internal media channels
– Tool holder according to selected variant
– The milling spindle is equipped with a hydromechanical
Tool clamping equipped
– Internal coolant supply
– External coolant supply via nozzle ring
– Drive via frequency-controlled, liquid-cooled main drive motor
– Speed range depending on the selected speed option
of the main drive
STEPLESS C-AXIS
The continuously swiveling C-axis is built into the headstock.
The drive
is driven by a liquid-cooled direct drive.
– Speed of the axis 20 1/min
– Continuous swiveling range from 0° to 360
– Clamping torque of the axis 20,000 Nm
– Nominal motor torque of the axis 1,387 Nm at 100% ED
TOOL HOLDER SK 50 BIG-PLUS
Unless expressly described with a different tool holder,
all relevant machine components (milling head, tool changer,
magazine) are adapted to the SK 50 BIG-PLUS tool holder.
The tool pull-in force on the milling head is 20 kN.
MILLING HEAD INTERFACE 3-POINT / HIRTH
The orthogonal milling head / universal milling head is equipped with a flat-toothed nozzle ring
(Hirth ring) with integrated 3-point support.
This
enables the retrofitting of supported tools (e.g. angle head).
angle head).
In the event of retrofitting, the tool must be mounted on site to the
interface of the orthogonal milling head on site.
This is not included in the
included in the scope of delivery.
CONTROL HEIDENHAIN TNC 640
CNC control Heidenhain TNC 640 (according to separate description)
Central control via swiveling control panel
MAGNETIC TENSION PANELS 1,500x640x68mm
The magnetic clamping plate is connected manually via a cable located inside or outside the
magnetic clamping plate is connected manually for clamping and unclamping.
In the
the order, it must be determined whether this is done via the machine control or a
manual control unit.
As the magnetic clamping plate is permanently magnetic
it does not need to be connected to the power supply during processing.
during processing.
The scope of delivery includes a number of pole extensions to ensure that the field is fully
of the field.
SHW-Werkzeugmaschinen expressly points out that without a design
for special workpieces, no statement can be made about the holding force during
the holding force during machining or the included combination of pole extensions.
can be made.
Stops can also only then be designed.
Surface of magnetic clamping plate mm 1,500×320
Height of magnetic clamping plate mm 68
Number of magnetic chucks 2
Field dimensions mm 70×70
Number of fields 42
Number of clamping circuits 1
Dimensions of fixed pole extensions mm Ø 70
Height of fixed pole extensions mm 45
Number of fixed pole extensions pcs. 6
Dimensions of mobile pole extensions mm Ø 76
Height of mobile pole extensions mm 45 +/-
ROUND TABLE WITH PALLET TENSION STATION 8t
CNC – ROTARY TABLE
with generously dimensioned bearing and integrated pallet clamping station
– Clamping surface designed to accommodate a pallet Ø1,600 – 2,000 mm
– Repeat accuracy of pallet clamping mm 0.015
– Concentricity of the bush with clamped pallet mm 0.025
(incl. repeatability error)
– Axial run-out accuracy at Ø1,000 mm with clamped pallet mm 0.030
– Mechanical part accuracy via direct sec± 4
absolute measuring system
– Speed 1/min 5
– Tilting moment Nm 60,000
– Tangential torque clamped Nm 26,000
– Tangential torque for circular machining Nm 10,000
– Table load pallet with workpiece (centred) kg 8,000
– Maximum swing diameter of the workpiece
– UniSpeed 3000 mmØ 2,400
PALETTE Ø1,600 mm T-SLOTS PARALLEL
– Clamping surface mm Ø 1,600
– 10 x T-slots, parallel in the table top mm 22 H12 – DIN 650
– Longitudinal / transverse alignment groove mm 22 H7, 10 deep
– Slot spacing mm 160
– Centring bush, hardened mm Ø 50 H7
– Repeat accuracy of pallet clamping mm 0.015
– Concentricity of the bushing with clamped pallet mm 0.025
(incl. repeatability error)
– Pallet tare weight kg approx.
2,300
– Table load in relation to the table unit with pallet clamping station
ToolTower AUTOMATIC TOOL CHANGER
The ToolTower tool changer is located on the right behind the machine.
In the
ToolTower, the tools are arranged in round storage areas on several levels.
tiers.
The multi-axis handling unit is positioned in the center,
which carries out the tool transport.
Loading and unloading takes place at a
loading and unloading takes place at a sluice.
The mold change position is located at the right-hand end of the
X-travel path.
The tool change itself is carried out via a digitally controlled linear unit
linear unit and changing unit with cam gear.
Protection against
contamination of the spindle taper is achieved by blowing out air at each tool change.
Tool change.
– Number of tools in the ToolTower 98 pcs.
– Maximum tool diameter mm 125
with filled magazine
– Maximum tool diameter mm 250
with free neighboring slots
– Maximum tool length mm 500
– Maximum tool weight kg 30
– Maximum tool load torque Nm 40
– Pure tool change time sec. approx. 7
– Spindle position for vertical tool change
– Fixed position coding
COOLANT SYSTEM 950 l
Coolant system for the coolant supply, optionally switchable from external coolant supply
coolant supply (shower ring) to internal coolant supply (IK), incl.
paper band filter
and double switching filter for cleaning the coolant.
Frequency-controlled high-pressure pump with infinitely variable pressure control
via the control unit.
Pump capacity: 32 l/min at max.
20 bar
Coolant tank: 950 liters
Filter accuracy: < 50 µm
COOLANT PUMP 70 bar / 30 l/min
High-pressure coolant pump for internal and external coolant supply.
Frequency-controlled high-pressure pump with infinitely variable pressure/volume control via potentiometer in the control panel.
Pump capacity: max.
70 bar at 30 l/min
COOLING WATER-AIR
Switching the internal or external coolant supply from cooling emulsion to air.
air.
WASHING GUN IN THE WORK AREA
Wash gun with separate pump connected to the tank of the coolant system.
connected to the coolant system tank.
The wash gun is equipped with a flexible 10m hose and automatic hose reel.
hose and automatic hose reel.
Pump capacity: 57 l/min at max.
2 bar
LASER TOOL MEASUREMENT
Laser tool measurement with individual cutting edge control.
For non-contact
measurement of tool length and radius, as well as for tool breakage detection.
Protected optics thanks to a pneumatically actuated mechanical shutter.
No measurement of turning tools possible.
RADIO MEASURING PROBE m&h RWP 20.50
3-dimensional, signal transmission via integrated transmitter.
For automatic
tool changer or manual tool change.
Suitable for
workpiece position and zero points in horizontal and vertical spindle position.
spindle position.
(Other measuring applications are control-dependent)
Make: m&h Type: RWP 20.50 2.4 GHZ
AIR CLEANING SYSTEM 5,000 m³/h
The air purification system is designed for the extraction and filtration of air polluted by
air contaminated by emulsion mist and smoke.
The functional principle
is based on filtering separation (mechanical).
– Extraction capacity: 5,000 m3/h (nominal), consisting of 2 individual units
with 2,500 m³/h each
– Installation: The air purification system on the opposite side of the
side of the pedestrian access door, integrated in the hybrid frame to save space
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